Our Technology

Proprietary bio-wax emulsion systems engineered for superior barrier performance

Melt Emulsification Technology

Our technology is based on a precision-controlled emulsification process that transforms solid waxes into stable aqueous dispersions without organic solvents.

The Process

  1. Selection: The base is paired to your application.
  2. Emulsification: Our solution uses a unique blend of ingredients.
  3. Cooling: We control the solution for easy application.
  4. Stability:Product processing and shelf-life are kept in mind.

Key Parameters

Particle Size Controlled at the micron-level
HLB Range Precision maintained
Wax Content Tunable for applications
Surfactant As needed
Processing Temp Wide range for various applications
Viscosity Adjustable to meet production demand

Natural Wax Sources

We utilize sustainable, plant-derived waxes with proven barrier properties

🌵 Candelilla Wax

Source: Euphorbia cerifera (candelilla plant)

Melting Point: 68-72°C

Composition: 30% C31 n-alkanes, hydrocarbons, esters

Properties: Excellent water vapor barrier, glossy finish, hard brittle texture

🌓 Carnauba Wax

Source: Copernicia prunifera (carnauba palm)

Melting Point: 82-86°C

Composition: Aliphatic esters, fatty alcohols, acids

Properties: Hardest natural wax, high luster, excellent film former

šŸ Beeswax

Source: Apis mellifera (honeybee)

Melting Point: 62-65°C

Composition: Esters, hydrocarbons, free fatty acids

Properties: Flexible films, good adhesion, natural antimicrobial

Precision Particle Engineering

Why Particle Size Matters

Particle size distribution directly impacts coating quality, stability, and barrier performance. Our technology achieves optimal distributions through careful process control.

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Size Control

Sauter diameter ensures even film formation after melting. Non-melted particles create barrier defects.

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Narrow Distribution

Low polydispersity provides consistent coating properties and predictable performance.

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Sphericity

Spherical particles enable dense packing and minimal flotation, improving suspension stability.

Stability Factors

Our emulsions exhibit exceptional stability through:

  • Optimized viscosity slows flotation
  • Balanced components minimizes creaming
  • No coalescence observed after solidification
  • No agglomeration over 21-day storage

Our Work is Research Backed

  • Years of experience with natural polymers.
  • A team of chemical engineers and chemists working on solutions to help change our world.
  • Product sustainability kept in mind.
  • Our solution keeps in mind the chemistry and the application process for optimized performance.

Science-Backed Innovation

Our technology is founded on rigorous scientific research and peer-reviewed studies. We employ advanced analytical techniques to characterize and optimize our formulations.

Analytical Methods

Laser Diffraction (Mastersizer)

Precise particle size distribution analysis (d₁,ā‚€, dā‚ƒ,ā‚‚, dā‚„,ā‚ƒ) with sub-micron resolution

Turbiscan Stability Analysis

Real-time monitoring of flotation, sedimentation, and particle size changes via backscattering

Rheology

Dynamic viscosity measurements at controlled shear rates to optimize flow properties

SEM Imaging

Direct visualization of particle morphology, sphericity, and surface characteristics

GC Analysis

Wax composition profiling to identify alkane distribution and chemical compatibility

Barrier Testing

Water vapor permeability and oxygen transmission rate measurements

Want to Learn More?

Our research is grounded in scientific literature. Contact us for technical insight from our team.

Request Technical Information

Technology Advantages

šŸš€ Scalable

Standard industrial equipment (stirred tanks, high-shear mixers) enables easy scale-up from lab to production

šŸ”§ Customizable

Formulations can be tailored for specific applications by adjusting wax type, HLB value, and particle size

šŸ’° Cost-Effective

Water-based processing eliminates costly solvent recovery. Natural waxes are competitively priced

āœ… Food-Safe

All components (waxes, surfactants) are GRAS-approved for food contact applications

šŸŒ”ļø Thermally Stable

Solid particles remain stable at ambient temperature; reflow at elevated temperatures for film formation

šŸ”¬ Well-Characterized

Extensive stability data (TSI, ESI, flotation rate) and particle analysis ensure consistent quality

Ready to Explore Custom Formulations?

Our technical team can develop tailored solutions for your specific barrier requirements.